Industry
Cement, sugar and cogenerationprocess control.
Two mill-wide DCS implementations, a DCS-to-Oracle ERP interface and a decade of seasonal start-up support: ATG knows the crushing season does not wait.
Where the work is
Units and processeswe have automated.
- Mill house and cane feed
- Boilers, turbines and power island
- Process house — evaporation, crystallisation, centrifugals
- Kiln, mills and packing (cement)
- Head-office production reporting
What we are engaged for
Typical scopesin this sector.
- Mill-wide DCS design, configuration and commissioning
- Three-element boiler control and packaged boiler systems
- Auto cane feed and drive control
- DCS to ERP production data integration
- Annual start-up support
Reference projects
7 references in Cement, Sugar & Cogeneration,0 in the Kingdom.
End user and plant only. Contract values, reference contacts and detailed scopes are available on request.
| Location | Project | Scope | Years |
|---|---|---|---|
| International Pakistan | JK Sugar Mills Mill-wide DCS, 1,500 I/O, 10 operator stations | Emerson DeltaV mill-wide DCS: hardware, cabinets, software, programming and commissioning. Emerson DeltaV 1,500 I/O | 2018–2020 |
| International Pakistan | Ramzan Sugar Mills / Chiniot Power Limited Mill-wide DCS, 1,000 I/O | Complete DCS implementation with a centralised data-gathering server delivering live production reporting to head office; all engineering services. DCS 1,000 I/O | 2017 |
| International Pakistan | Fauji Cement Company Limited Integration of ABB 800xA DCS with Oracle ERP | Acquisition of production data from the DCS into the client ERP through a centralised data server for head-office and management reporting. ABB 800xA ERP | 2017 |
| International Pakistan | Sanghar Sugar Mills Boiler instrumentation and control system | Three-element control with auto, semi-auto and manual operation for complete boiler control. PLC Instrumentation | 2009 |
| International Pakistan | Sanghar & Mirpur Khas Sugar Mills Auto cane feed systems and start-up support | Turnkey supply, engineering, commissioning and annual start-up support; Schneider Modicon, Siemens S7-300 and InduSoft. Schneider Siemens InduSoft | 2006–2015 |
| International Pakistan | Kamalia, Madina & Layyah Sugar Mills Start-up and control system modification | Mitsubishi PLC with various HMI systems. Mitsubishi | 2014–2017 |
| International Pakistan | Dewan Sugar Mills Mill house control system | Mill house automation on Mitsubishi FX 64-point relay-output PLC with GOT operator terminals. Mitsubishi | 2006 |
Distributed Control Systems
Yokogawa, Emerson, Honeywell, Siemens, ABB and Foxboro — design, configuration, FAT, commissioning and support.
Large process. Zero surprises.Read more →PLC, HMI & SCADA
Siemens, Rockwell, Schneider, ABB and Mitsubishi with WinCC, AVEVA, FactoryTalk and zenon — machine to plant.
Small plants deserve serious engineering.Read more →Digitalisation, OEE & IIoT
Plant data concentration, historian, OEE and KPI dashboards, ERP interfaces — over a segmented network.
One plant, one set of numbers.Read more →Commissioning & Start-Up
Loop testing, function testing, SAT, interface testing and start-up support — in the Kingdom and on rotation abroad.
The plant starts when the checklist says so.Read more →Start a conversation
Tell us whatyou need built.
Send the scope, the P&IDs or just the problem. A control-systems engineer — not a sales desk — replies from Al-Khobar, normally within one working day.
Al-Khobar head office
+966 59 350 1825 · +966 53 849 2308Proposals sales@atgpa.com
General inquiries@atgpa.com
Technical support techsupport@atgpa.com