Pharmaceutical

ATG Plant Automation provides specialized services for the pharmaceutical sector, focusing on enhancing production efficiency, ensuring consistent product quality, and maintaining strict compliance with regulations like Good Manufacturing Practices (GMP) and FDA guidelines. By integrating advanced control systems, robotics, and data management, ATG helps pharmaceutical manufacturers meet the rigorous demands of the industry.

Regulatory compliance and validation

In the pharmaceutical sector, validation and data integrity are paramount. ATG ensures all its automated systems comply with global standards to guarantee the safety and efficacy of products.

Computer System Validation (CSV): ATG conducts comprehensive CSV to ensure computerized systems consistently perform as intended. This includes Installation Qualification (IQ) and Operational Qualification (OQ) to verify correct installation and functioning.
Data integrity and ALCOA+ principles: Automated systems are designed to adhere to the core principles of data integrity, which state that data must be attributable, legible, contemporaneous, original, and accurate (ALCOA).
Electronic records (21 CFR Part 11): ATG’s systems are configured to meet the requirements of FDA 21 CFR Part 11, ensuring the reliability and security of electronic records and signatures.

Process automation and control

ATG implements sophisticated control systems to manage and monitor every stage of pharmaceutical production.

Distributed Control Systems (DCS): For large-scale manufacturing and processing, DCS provides centralized control and monitoring, ensuring consistency and safety across complex operations.
Programmable Logic Controllers (PLC): Used for precise, high-speed control of individual machines and processes, such as tablet manufacturing, filling lines, and packaging.
SCADA and HMI: ATG designs Supervisory Control and Data Acquisition (SCADA) systems and Human-Machine Interfaces (HMI) to give operators a user-friendly overview of plant operations. This allows for real-time monitoring of critical parameters and early detection of issues.

Robotics and material handling

Automation in pharmaceutical manufacturing reduces the risk of human error and contamination, especially in sterile environments.

Cleanroom automation: Specialized cleanroom robots and automated systems are utilized for tasks in classified environments to minimize contamination risks.
Automated handling: Robots are used for material handling tasks like picking, sorting, and palletizing, particularly for delicate products such as vials, syringes, and ampoules.
Automated inspections: Vision systems and automated inspection equipment perform quality checks on products and packaging to ensure consistency and defect prevention.

Integrated solutions and support

ATG offers support throughout the entire project lifecycle, ensuring seamless integration and long-term success.

Comprehensive engineering: From initial design and procurement to commissioning and startup, ATG provides a complete solution tailored to client needs.
Advanced bioprocess services: Expertise in bioprocess equipment, including laboratory instrument services, ensures compliance with GxP standards during validation and maintenance.
Training and maintenance: ATG provides ongoing maintenance and comprehensive training programs to equip personnel with the skills needed to operate and maintain the automated systems effectively.

Pharmaceutical

Regulatory compliance and validation

Process automation and control

Robotics and material handling

Integrated solutions and support

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